LaserPin is an Italian company specialized in the production of online and offline perforation systems.
They offer a complete range of perforation equipment on moving web for various applications such as textile, automotive, medical, food packaging, agricultural and fibrillation.
Thanks to its long-standing experience in the market and know-how, Laserpin is a reliable partner who provides its customers worldwide with high-quality, state-of-the-art solutions for their specific needs regarding:
- HOT MICROPERFORATION
- COLD MICROPERFORATION
- PUNCHING UNITS
- LASER PERFORATION
Laserpin’s complete range of products include pinned embossing rollers, fibrillation rollers and unwinders and rewinders designed for cling film, stretch film, PP, PE, TNT.
Microperforators
HOT MICRO PERFORATORS
With the hot needle technology the hole is the result of the melting of the material induced by heated pins. The pin cylinders are mounted on a perforation roller. They are heated by special lamps up to a temperature of 400°C. This technology creates homogenous hole.
Laserpin Hot Microperforation models:
The micro perforator H100 is the lightest model of Laserpin’s hot perforation range. It guarantees perfect micro-holes in all types of thermoplastic film. The operating speed can reach a maximum of 150 meters/minute. It is recommended for low-density perforations and with thin materials.
The temperature control system maintains the constant value chosen for the perforation process, thus uniformly heating the pins and guaranteeing a homogenous quality of the holes.
All the mechanical parts are designed to operate at high temperatures. The drive system, consisting of a driver, servomotor, and encoder, makes it possible to adjust the rotation speed of the perforation roller to the running speed of the material (up to a maximum of 150 meters/minute). The synchronization of the speed ensures an accurate diameter and uniformity of the holes especially in the case of low density (pins/cm²) perforations.
Technical Details:
- Materials = LDPE, HDPE, PP, BOPP, PU, FOAM, PVC foam, PET, NON WOVEN.
- Maximum Working Width = 1.600 mm;
- Motor = Yes;
- Maximum speed = 150 meters per minute;
- Heating System = 8 Kw per meter;
- Maximum Temperature = 400 C °;
- Diameter of the holes = 0.3 mm – 2.8 mm;
- Touchscreen Control System = Integrated;
- Penetration Adjustment System = Yes.
The microperforator H150 is the standard model of Laserpin’s hot perforation range. It guarantees perfect micro-holes in all types of thermoplastic film. The operating speed can reach a maximum of 200 meters/minute. It is recommended for perforation of different hole patterns (high or low density) and for materials with a thickness of 12 -40 μ.
The temperature control system maintains the constant value chosen for the perforation process, thus uniformly heating the needles andguaranteeing a homogenous quality of the holes.
The drive system, consisting of a driver, servomotor, and encoder, makes it possible to adjust the rotation speed of the perforation roller to the running speed of the material (up to a maximum of 200 meters/minute). The synchronization of the speed ensures an accurate diameter and uniformity of the holes with both high and low densities of pins.
The operational settings (speed, temperature) are controlled by an innovative touch screen system.
Option: a laser sensor can be fitted to stop the machine in case of a material break.
Technical Details:
- MATERIALS = LDPE, HDPE, PP, BOPP, PU Foam, PVC foam, PET, NON Woven, Artificial Leather.
- Maximum Working Width = 1600 mm;
- Motor = Yes;
- Maximum Speed = 200 meters per minute;
- Heating System = 16 Kw per meter;
- Maximum Temperature = 400 C °;
- Diameter of the holes = 0.3 mm – 2.8 mm;
- Touchscreen Control System = Integrated;
- Penetration Adjustment System = Yes.
The H200 model is the top-of-the-range product of hot microperforators, designed for the processing of large quantities of material. The operating speed can reach a maximum of 240 meters /minute. It is ideal for perforation with both high density and low density of pins.
The temperature control system maintains the constant value chosen for the perforation process, thus uniformly heating the needles andguaranteeing a homogenous quality of the holes.
The drive system, consisting of a driver, servomotor, and encoder, makes it possible to adjust the rotation speed of the perforation roller to the running speed of the material (up to a maximum of 240 meters/minute). The synchronization of the speed ensures an accurate diameter and uniformity of the holes with both high and low densities of pins.The operational settings (speed, temperature) are controlled by an innovative touch screen system.
Option: a laser sensor can be fitted to stop the machine in case of a material break.
Technical Details:
- MATERIALS = LDPE, HDPE, PP, BOPP, PU Foam, PVC foam, PET, NON Woven, Artificial Leather.
- Maximum Working Width = 2.400 mm;
- Motor = Yes;
- Maximum Speed = 240 meters per minute;
- Heating System = 24 Kw per meter;
- Maximum Temperature = 400 C °;
- Diameter of the holes = 0.3 mm – 2.8 mm;
- Touchscreen Control System = Integrated;
- Penetration Adjustment System = Yes.
COLD MICRO PERFORATORS
Cold perforation technology with pin cylinders was first employed in the ’60s. Nowadays it is still a widely used technology with a high value-for-money. In the more basic models, the material flow activates the perforation roller, while in the top-of-the-range models the perforation process is controlled by a motor.
Laserpin Hot cold perforation models:
Microperforator TBI100 is a solution for perforating different materials such as PE, PP, PU, paper and aluminum. TBI 100 is a simple, efficient and easy to install perforation unit. The perforation unit is controlled by the speed of the material. It guarantees homogeneous holes and is suitable for a wide range of applications.
A highly durable cold microperforator, the TBI100MVS is the motorized high-speed unit of Laserpin. It is a solution for perforation on a moving web of different materials such as PE, PP, PU, and paper. Its oversized perforation roller structure guarantees perfect and homogeneous holes even in thick materials or where high-density perforations are required (up to 48 pins /cm²). It is suitable for a wide range of packaging applications.
The drive system, consisting of a driver, servomotor, and encoder, makes it possible to adjust the rotation speed of the perforation roller to the running speed of the material (up to a maximum of 300 meters/minute). The synchronization of the speed ensures an accurate diameter and the uniformity of the holes with both high and low densities of pins. Pneumatic cylinders that move the counter roller close to the perforation roller easily activate the perforation process.
An integrated Adjusting Penetration System regulates the depth to which the pins can penetrate the material, thus allowing for a modification of the diameter of the holes. The unit is compatible with all production lines.
In addition, it is possible to use this unit for embossing using embossing cylinders instead of pin cylinders.
TECHNICAL DETAILS
- MATERIALS = LDPE, HDPE, Cling Film, Coated, Aluminum, Paper, Food PVC, PP.
- Maximum Working Width = 2.600 mm;
- Type of unit = Cold;
- Maximum speed = 300 meters per minute;
- Diameter of the hole = 80 Micron – 1.8 mm;
- Penetration Adjustment System = Yes.
The Microperforator ZP10 is a solution for both the perforation and embossing of sheets of different materials such as PE, PP, PU, paper, aluminum and wood. Specially designed for the working of sheets in the lighting, acoustic and interior decoration industry, it is perfectly suitable for a wide range of applications, including food packaging.
TECHNICAL DETAILS
- Materials: Wood, Aluminum, Paper, PP, PU, PE.
- Useful width: 600 mm – 1200 mm;
- Type of unit: Cold perforation
- Motor: Yes
- Penetration adjustment: Yes
- Pneumatism: Yes
The Easy Change 60 is designed to be installed on a hosting unit for micro perforation on a continuous film line (I.E. unwinding-rewinding units, slitters, extruders, printing machines). It is suitable for any kind of material. It can be used for embossing and blade perforation as well.
The Easy Change 60 cold microperforation unit is ideal for customers who regularly need different kinds of perforations with different densities on a line. It has up to four perforation rollers integrated in the unit, allowing for a fast and easy change of the single rollers to adapt to different perforation needs. The big plus of this feature is that there is no need to stop the production while changing the roller, thus making it perfect to work on extrusion lines. The perforation rollers are changed by a flywheel.
The perforation roller in use is propelled by the motion of the film and rotates accordingly, up to a maximum speed of 150 meters/minute. Pneumatic cylinders that move the counter roller close to the perforation roller easily activate the perforation process. An integrated Adjusting Penetration System regulates the depth to which the pins can penetrate the material, thus allowing for a modification of the diameter of the holes. In addition, it is possible to use this unit for embossing and blade perforation using embossing cylinders or circular blades instead of pins cylinders.
TECHNICAL DETAILS
- Materials: LDPE, HDPE, Cling Film; Coated, Aluminum, Paper, Food PVC, PP
- Maximum Working Width: 2.600 mm
- Type of unit: Cold Micro-unit
- Maximum Speed: 150 meters per minute
- Motor: No
- Diameter of the hole: 80 Micron – 1.8 mm
- Air Pressure: 6 BAR
- Penetration Adjustment System: Yes
Macro Perforation Systems
Laserpin has developed a Macroperforator line for every need. From standard applications with holes from 2mm to 16mm, it has also created machines that can drill holes very close to each other and machines suitable for special uses, such as drilling holes up to 100 mm. The shape of the holes can be customized and besides the standard circular holes, shapes (handles etc.)
Emboss
The EM100 is Laserpin’s unit for cold embossing. It works with both high and low densities, at high speed.
The EM100 is the solution for the embossing of the film on different types of materials on a moving web. It guarantees a high-quality emboss for different applications such as anti-slip and customized embossing. It works up to a speed of 300 m/minute. Different pin densities are available, depending on the customer’s specific needs.
Embossing is mostly used for creating anti-slip bags and film. It is used for texture, designed logos, and control grip.
Fibrillation
We produce fibrillating bars and cylinders for an ever-growing number of applications. Our components are made according to our customers’ drawings and specifications. Laseprin offers a worldwide service for spare parts in the field of fibrillation.
Our products are recommended for the textile industry, for non-woven fabrics, ropes, artificial grass and many other applications such as harvest yarns, carpet backing, staple fibres, and packaging cords. We produce fibrillating grooved rollers, fibrillating cylinders, and fibrillating bars. Fibrillating cylinders are of every size, material (i.e. bronze, steel) and a number of pins per centimeter.
Cross Pre-Cut Systems
For the purpose of creating easy-opening systems, Laserpin developed cross pre-cut units that are easily installed on all production lines and that work on all materials, thanks to specially designed circular blades.
